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Permeability Via Falling Head Test in Binder Jet 3D Printed Gas Atomized and Water Atomized Inconel 625

Sedlar, Teddi (2024) Permeability Via Falling Head Test in Binder Jet 3D Printed Gas Atomized and Water Atomized Inconel 625. Master's Thesis, University of Pittsburgh. (Unpublished)

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Abstract

Additive manufacturing (AM) is increasingly utilized to create parts with complex external and internal geometries. Binder jet 3D printing, a sinter-based AM method, can produce parts with controlled connected porosity that could be used for industrial applications such as filtration. In order to better understand the relationship between porosity and inherent permeability of binder jet printed material, the permeability of binder jet 3D printed Inconel 625 samples was examined using the falling head test. The samples were printed from both gas atomized and water atomized powder feedstock of comparable particle size. Green parts were sintered at different temperatures and for different durations to generate a range of final densities between 60% and 90% for each powder type. A custom falling head test apparatus was designed to test the permeability of the sintered samples. The permeability of both gas atomized and water atomized Inconel 625 was found to decrease as density increased. Neither powder type was found to generate an overall higher permeability than the other across comparable densities. A baseline for permeability of additively manufactured Inconel 625 was established for future work examining specific questions of permeability in binder jet printed materials. Avenues to calibrate the falling head test to suit sample properties for increased precision and extended applications are identified.


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Details

Item Type: University of Pittsburgh ETD
Status: Unpublished
Creators/Authors:
CreatorsEmailPitt UsernameORCID
Sedlar, Tedditms123@pitt.edu
ETD Committee:
TitleMemberEmail AddressPitt UsernameORCID
Committee MemberNettleship, Iannettles@pitt.edu
Committee MemberHarris, Zacharyzdh13@pitt.edu
Thesis AdvisorChmielus, Markuschmielus@pitt.edu
Date: 6 September 2024
Date Type: Publication
Defense Date: 16 July 2024
Approval Date: 6 September 2024
Submission Date: 8 April 2024
Access Restriction: 2 year -- Restrict access to University of Pittsburgh for a period of 2 years.
Number of Pages: 106
Institution: University of Pittsburgh
Schools and Programs: Swanson School of Engineering > Materials Science and Engineering
Degree: MS - Master of Science
Thesis Type: Master's Thesis
Refereed: Yes
Uncontrolled Keywords: Additive Manufacturing, Binderjet Printing, Inconel 625, Porosity, Permeability, Falling Head Test, Hydraulic Conductivity
Date Deposited: 06 Sep 2024 19:53
Last Modified: 06 Sep 2024 19:53
URI: http://d-scholarship.pitt.edu/id/eprint/46064

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