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Compact Real-time Interrogation System for Distributed and Multiplexed Fiber Bragg Grating (FBG) Sensors Demodulation Applied on High Temperature and Vibration Measurements

Zhao, Jieru (2024) Compact Real-time Interrogation System for Distributed and Multiplexed Fiber Bragg Grating (FBG) Sensors Demodulation Applied on High Temperature and Vibration Measurements. Doctoral Dissertation, University of Pittsburgh. (Unpublished)

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Abstract

Real-time measurements of physical parameters like temperature, strain, and vibration are crucial for industrial, aerospace, and infrastructure monitoring applications. Optical fiber sensors, particularly Fiber Bragg Grating (FBG) sensor arrays, excel in high-spatial resolution measurements across a wide range of environments, from cryogenic to extreme high temperatures. Their stability, mechanical robustness, and immunity to electromagnetic interference make them ideal for these applications.

This dissertation explores the development of low-cost, compact, real-time sensor interrogation systems using tunable lasers and embedded systems for high-temperature sensing. The research focuses on real-time temperature measurement with FBG sensor arrays, controlled by a tunable laser and a heterogeneous FPGA/DSP system. The system incorporates signal conditioning circuits, an embedded microcontroller, and a graphical user interface (GUI), achieving accurate temperature measurements up to 910 °C over three weeks. Machine learning algorithms are used to enhance prediction accuracy, resulting in an average Mean Absolute Error (MAE) of 0.98 °C for temperatures around 810 °C. The FBG sensors demonstrate an average temperature sensitivity of 13.74 pm/°C. This embedded interrogator system offers a reliable and precise solution for real-time temperature measurement in harsh environments, suitable for implementation in microcontrollers or low-complexity field devices.

Additionally, the dissertation details the embedding of FBG sensors in aluminum parts using Ultrasonic Additive Manufacturing (UAM) for high-frequency vibration monitoring. Polyimide-coated optical fibers with FBGs are embedded in the parts, enabling strain measurements under vibration frequencies ranging from 1 kHz to 10 kHz. A high-speed interrogation system using a tunable Vertical-Cavity Surface-Emitting Laser (VCSEL) achieves a sampling rate of 120 kHz, detecting strains as low as 2.5 μɛ. Finite Element Analysis (FEA) is used to simulate strain responses under static and high-frequency vibration conditions, validating the system's performance. This integrated approach provides a robust solution for high-frequency vibration monitoring in aerospace, aeronautics, and energy applications. To further enhance system compactness, VCSEL control is integrated onto the embedded board, with temperature and current control managed through onboard analog circuits. This onboard control adjusts the VCSEL scanning wavelength by varying the voltage, combining optical and electronic components to make the system more compact and portable.


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Details

Item Type: University of Pittsburgh ETD
Status: Unpublished
Creators/Authors:
CreatorsEmailPitt UsernameORCID
Zhao, Jierujiz186@pitt.edujiz1860000-0003-3816-9146
ETD Committee:
TitleMemberEmail AddressPitt UsernameORCID
Committee ChairChen, KPpec9@pitt.eduPEC90000-0002-4830-0817
Committee MemberMao, Zhi-Hongzhm4@pitt.eduzhm4
Committee MemberLee, In Heeinhee.lee@pitt.eduinhee.lee
Committee MemberZhou, Peipeipeipei.zhou@pitt.edupeipei.zhou
Committee MemberTo, Albertalbertto@pitt.edualbertto
Date: 6 September 2024
Date Type: Publication
Defense Date: 9 July 2024
Approval Date: 6 September 2024
Submission Date: 4 June 2024
Access Restriction: 1 year -- Restrict access to University of Pittsburgh for a period of 1 year.
Number of Pages: 93
Institution: University of Pittsburgh
Schools and Programs: Swanson School of Engineering > Electrical and Computer Engineering
Degree: PhD - Doctor of Philosophy
Thesis Type: Doctoral Dissertation
Refereed: Yes
Uncontrolled Keywords: FBG sensor, embedded system, high temperature measurement, vibration measurement, VCSEL
Date Deposited: 06 Sep 2024 19:55
Last Modified: 06 Sep 2024 19:55
URI: http://d-scholarship.pitt.edu/id/eprint/46475

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